MasterGym Remanufacturing  Process

Our engineers diligently disassemble the machines down to the frame, every bearing, cam, pulley and motor is checked, replaced or repaired where necessary to ensure full and safe functioning.
Any damage is repaired, broken components replaced and signs of wear & tear fixed to the highest standard. Frames are cleaned, and typically re-sprayed using specialist rust proof paint in our purpose built spray booth or taken to a local powder coating outfit for sandblasting and powder coating.
Software checks and updates are completed where necessary and the machines are calibrated accordingly.
Finally, every piece of refurbished gym equipment passes our final inspection and a full comprehensive test run is performed to ensure every button, program, and function is working as it should, before packaging for transportation.

 Remanufacturing Treadmills

 

  1. Completely dismantled and taken each and every component apart
  2. The motor is fully refurbished, and fitted with brand new bearings
  3. Running belts are replaced with brand new units
  4. Drive belts (which link the motor to the front roller) replaced with brand new units
  5. Front and back rollers refurbished and bearings replaced
  6. Running deck refurbished
  7. Any scuffs, scratches and damage are fixed and polished
  8. Every component (both plastic and metal parts) are repainted (powder coating) in the original colours
  9. Electric components all checked and cleaned thoroughly inside
  10. Consumables (e.g. clip, logo stickers, and all new screws) replaced with brand new items

 

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Remanufacturing Cardio Machines

  1. Completely dismantled, each and every component taken apart
  2. Brand new drive and alternator belts fitted
  3. Where applicable, the alternator is fully refurbished, and fitted with brand new bearings
  4. Electric components all checked and cleaned thoroughly inside
  5. Any scuffs, scratches and damage are fixed and polished
  6. Bearings and any roller wheels in the legs checked for excessive wear. If they are heavily worn, then these are be replaced with brand new parts
  7. Every component (both plastic and metal parts) is repainted (powder coating) in the original colours
  8. Consumables (e.g. clip, screws, logo stickers, foot plates & foot straps, seat, custom leather materials) are replaced with brand new items
  9. All batteries are tested and replaced with new units where necessary
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Remanufacturing Strength Machines

  1. Completely dismantled, each and every component taken apart
  2. Any scuffs, scratches and damage fixed and polished
  3. Every component (both plastic and metal parts) repainted (powder coating) in the original colours
  4. Consumables (e.g. screws, bearings, steel wires, sheath, hood, bolts, stickers, logo) replaced with brand new items
  5. Seats, back rests and other parts are re-upholstered with new leather and fillers

 

 

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